The TTO Thermal Transfer Overprinter is a high-resolution industrial coding device designed for flexible packaging applications. Delivering crisp 300 dpi prints, it marks dates, batch numbers, barcodes, QR codes, and logos onto plastic films, laminated films, coated paper, and other roll-fed flexible materials.
With a maximum print area of 107 × 115 mm and adjustable speeds from 50 to 600 mm/s, the unit adapts to various production line paces. It supports up to 600 m ribbon rolls, minimizing changeover downtime.
The printer features a networked control architecture: the host mounts at the production line while the operator PC can be positioned remotely. Multiple computers can control the same unit simultaneously via Ethernet, enabling flexible workstation placement and centralized management. Screenless operation via USB or host system (PLC/PC) is also supported, offering cost-effective integration options.
Fully electric-driven, the device requires no external air supply—just plug in and run. The quick-change 5-spindle ribbon loading system ensures fast replacement, while printhead protection (3–5 mm media clearance and anti-static circuitry) extends service life.
Smart features include missing print detection with alarm and packaging line interface, film roll empty detection for automatic shutdown, and preset date/time rollover with batch separation options. Ribbon saving mechanisms (radial savings up to 30% and offset/staggered printing) help reduce consumable costs.
Built for 24/7 industrial environments, the TTO Thermal Transfer Overprinter delivers reliable, cost-effective, variable-data coding with flexible control, intelligent monitoring, and rugged construction—making it an ideal choice for high-volume flexible packaging lines.
| Paramètre | Specification |
|---|---|
| Print Resolution | 300 dpi (fixed high precision) |
| Max Print Area | Width 107 mm × Length 115 mm |
| Print Speed | 50 – 600 mm/s (infinitely adjustable) |
| Ribbon Capacity | Up to 600 m (core diameter ≤ 83 mm) |
| Control System | Industrial PC / External Computer / USB Drive / Host System (PLC/PC) |
| Communication Interfaces | RS 232 × 1, Ethernet (RJ45) × 1 |
| Power Supply | 100–240V AC, 50–60Hz, 2A |
| Operating Temperature | 5℃ – 40℃ |
| Operating Humidity | 20% – 80% RH (non-condensing) |
| Storage/Transport Temperature | -25℃ – +55℃ |
| Feature | Description |
|---|---|
| Supported Content Types | Text, production date, batch number, serial number, Code128/EAN barcodes, QR codes, Data Matrix codes, logos and graphics |
| Variable Data | Supports dynamic generation and real-time transmission (via RS 232 or Ethernet) |
| Template Storage | Supports multi-template saving and one-touch recall |
| Print Orientation | Supports forward, reverse, and rotated printing |
| Font Support | Supports Windows system fonts and custom graphics |
| Feature | Description |
|---|---|
| Control Methods | Ethernet direct connection to PC / USB drive import / host system (PLC/PC) command control |
| Multi-Station Control | Supports multiple computers controlling the same printer simultaneously |
| Screenless Operation | Supported (operates via USB drive or host system without a control panel) |
| External Signal Interface | RS 232 (interfaces with PLC, sensors, packaging machinery, etc.) |
| Network Protocol | Standard TCP/IP Ethernet communication |
| Feature | Description |
|---|---|
| Drive Type | Fully electric drive (no external air supply required) |
| Ribbon Loading Mechanism | 5-spindle quick-change design |
| Printhead Protection | 3–5 mm clearance between printhead and media; anti-static circuit protection |
| Mounting Method | Fixed installation at production line side (host separate from operator PC) |
| Feature | Description |
|---|---|
| Compatible Ribbon Types | Wax, wax/resin, resin, and specialty heat-resistant / scratch-resistant ribbons |
| Ribbon Width Compatibility | Standard 33 mm / 56 mm (other widths available upon request) |
| Compatible Packaging Materials | Plastic film, laminated film, PE-coated paper, varnished paper, and other roll-fed flexible packaging materials |
| Ribbon Saving Mechanisms | Radial savings (up to 30%), offset/staggered printing (dual-zone printing for improved utilization) |
| Function | Description |
|---|---|
| Missing Print Detection | Triggers alarm upon detecting missed prints; can interface with packaging machine for stoppage or rejection |
| Film Roll Empty Detection | Automatically detects exhausted film rolls and stops the machine with minimal delay |
| Date/Time Rollover Management | Preset automatic date switching at specified times; can be configured to pause for batch separation |
| Installation & Setup Assistance | One-touch platen height test; on-screen display of left/right height differential for guided adjustment |
| Feature | Description |
|---|---|
| Protection Rating | Industrial-grade protection, designed for 24/7 continuous operation |
| EMC Compliance | Anti-static design, suitable for industrial electromagnetic environments |
| Safety Standards | Compliant with industrial equipment safety regulations (built-in overvoltage and overcurrent protection) |